Analysis
The question DAG decomposed into Input Questions (atomic factual leaves), Analyses (synthesis nodes that combine inputs), and Side Chapters (constraint or orthogonal deep-dives).
Question DAG click any node to jump to its leaf
graph TD classDef root fill:#fafaf7,stroke:#c4622d,stroke-width:2.5px,color:#1a1a1a,font-weight:bold; classDef leaf fill:#fafaf7,stroke:#4a4a4a,stroke-width:1px,color:#1a1a1a,font-weight:bold; classDef leafDone fill:#e8f3ee,stroke:#2d6a4f,stroke-width:1.5px,color:#1a1a1a,font-weight:bold; classDef leafInProg fill:#fef3e3,stroke:#d97706,stroke-width:1.5px,color:#1a1a1a,font-weight:bold; classDef synthesis fill:#f0efe9,stroke:#4a4a4a,stroke-width:1px,color:#1a1a1a,font-weight:bold; classDef constraint fill:#fafaf7,stroke:#9ca3af,stroke-width:1px,stroke-dasharray:4 3,color:#1a1a1a,font-weight:bold; root["Root question"] click root "/lunar-manufacturing/" "When does lunar surface manufacturing become cheaper than Earth launch for orbital infrastructure?" class root root; q1_earth_launch_cost["Earth launch cost (6/6)"] root --> q1_earth_launch_cost click q1_earth_launch_cost "/lunar-manufacturing/leaves/q1-earth-launch-cost/" "What is the projected cost per kg to LEO from Earth launch over 2026-2040, with realistic uncertainty bands?" class q1_earth_launch_cost leafDone; q2_lunar_ascent_cost["Lunar ascent cost (6/6)"] root --> q2_lunar_ascent_cost click q2_lunar_ascent_cost "/lunar-manufacturing/leaves/q2-lunar-ascent-cost/" "What is the projected cost per kg from lunar surface to LEO over 2026-2040, broken out by chemical rocket vs mass driver delivery?" class q2_lunar_ascent_cost leafDone; q3_isru_feasibility["ISRU feasibility (6/6)"] root --> q3_isru_feasibility click q3_isru_feasibility "/lunar-manufacturing/leaves/q3-isru-feasibility/" "Which orbital-infrastructure materials (structural Al/Fe/Si/Ti, glass, oxygen, propellants) are plausibly producible from lunar regolith without complex Earth imports, and at what TRL by 2040?" class q3_isru_feasibility leafDone; q4_gear_ratio["Gear ratio (6/6)"] root --> q4_gear_ratio click q4_gear_ratio "/lunar-manufacturing/leaves/q4-gear-ratio/" "What capital-mass-to-product-mass ratio (Metzger's gear ratio) must lunar capital achieve for economic viability, and is this attainable with realistic ISRU technology?" class q4_gear_ratio leafDone; q5_capital_buildup["Capital buildup (6/6)"] root --> q5_capital_buildup click q5_capital_buildup "/lunar-manufacturing/leaves/q5-capital-buildup/" "What upfront capex and what discrete engineering milestones are required to establish a lunar manufacturing base capable of net-positive export, and how compressible is each milestone under industrial" class q5_capital_buildup leafDone; q6_orbital_demand["Orbital demand (6/6)"] root --> q6_orbital_demand click q6_orbital_demand "/lunar-manufacturing/leaves/q6-orbital-demand/" "What is the projected demand for structural mass and propellant in LEO and cislunar space 2026-2040, split by use case (data centers, solar power, depots, deep-space missions)?" class q6_orbital_demand leafDone; q7_mass_driver_feasibility["Mass driver feasibility (6/6)"] root --> q7_mass_driver_feasibility click q7_mass_driver_feasibility "/lunar-manufacturing/leaves/q7-mass-driver-feasibility/" "What engineering and capital work remains before a lunar mass driver is operational, how compressible is each step under industrial-explosion or TAI-level automation, and how much does the root answer" class q7_mass_driver_feasibility constraint; q8_synthesis_crossover["Synthesis crossover (0/6)"] root --> q8_synthesis_crossover click q8_synthesis_crossover "/lunar-manufacturing/leaves/q8-synthesis-crossover/" "Integrating Starship cost curve, lunar gear ratio, ISRU feasibility, capital buildup, and orbital demand: when (if ever) does lunar-sourced bulk mass beat Earth-launched mass for orbital infrastructur" class q8_synthesis_crossover synthesis;
Input Questions (Leaf)
- q1-earth-launch-cost What is the projected cost per kg to LEO from Earth launch over 2026-2040, with realistic uncertainty bands?answered
Three operational scenarios bracket Starship cost-per-kg to LEO: optimistic $59-277/kg internal cost, partial $107-466/kg (demonstrated by B1076 34-reuse milestone), pessimistic $194-878/kg. Refurbishment rate dominates, not hardware amortization. Musk's $10/kg target sits outside the calc envelope unless TAI-grade compression AND zero-margin pricing both occur. Falcon 9 list prices rising at $500/kg/yr — Starship has not yet pulled market prices down.
4 sources · 8 claims2026-05-25 - q2-lunar-ascent-cost What is the projected cost per kg from lunar surface to LEO over 2026-2040, broken out by chemical rocket vs mass driver delivery?answered
Lunar-surface-to-LEO cost spans $50-$13,029/kg across realistic aerobraking-included scenarios (chemical Earth-imports-only $1,303-$13,029/kg, chemical aggressive-ISRU $994-$8,912/kg, mass-driver+SEP $50-$528/kg). Architectural choice (aerobraking vs propulsive; mass-driver vs chemical) more consequential than propellant chemistry. Only mass-driver+SEP at late-era throughput closes within a factor of 2 of q1's optimistic-late Starship ($50 vs $59/kg) — and the $10B capital assumption is TAI-conditional per q7.
10 sources · 12 claims - q3-isru-feasibility Which orbital-infrastructure materials (structural Al/Fe/Si/Ti, glass, oxygen, propellants) are plausibly producible from lunar regolith without complex Earth imports, and at what TRL by 2040?answered
O2, Fe, Si, structural mass, and LOX propellant are producible at TRL 4-6 today across carbothermal (TRL 6), MRE (TRL 4-6), and ilmenite reduction (TRL 5-6). Al and Ti via FFC Cambridge face a chlorine import bottleneck. LH2 is prospecting-gated (PRIME-1 partial; VIPER late-2027). LCH4 has no bulk lunar carbon route. Forward TRL trajectory is acceleration-regime dependent: TAI-C reaches TRL 8 within a few years; BAU lands roughly a decade later; stall freezes at present baseline.
12 sources · 15 claims - q4-gear-ratio What capital-mass-to-product-mass ratio (Metzger's gear ratio) must lunar capital achieve for economic viability, and is this attainable with realistic ISRU technology?answered
Approximately 35× φ-threshold for absolute advantage at GTO under Metzger's mid-range. LEO structurally harder (Γ ≈ 14 chemical, ≈ 1 with SEP). Tent sublimation (φ = 442-534 in published TEAs) exceeds the threshold by an order of magnitude; strip mining clusters at or near it. Threshold is model-contingent, not universal physics. Industrial-explosion / TAI automation compressing capital mass puts even pessimistic ISRU technologies far above threshold.
1 source · 14 claims2026-05-25 - q5-capital-buildup What upfront capex and what discrete engineering milestones are required to establish a lunar manufacturing base capable of net-positive export, and how compressible is each milestone under industrial-explosion or TAI-grade automation?answered
Net-positive-export base capex: BAU $150-400B over 20-25 years; industrial-explosion $1.2B over ~5 years (140× compression, consistent with Shotwell's 5-year framing); TAI degenerate near-zero capex but lead-time-bound, with M6 12-month crewed-occupation as irreducible floor. Earth-side hardware capex dominates launch capex by 1-2 OOM across all regimes. q5 base capex is additive with q7 mass-driver capex: combined BAU full architecture $1.4-1.7T; TAI full architecture $15-25B.
36 sources · 15 claims2026-05-26 - q6-orbital-demand What is the projected demand for structural mass and propellant in LEO and cislunar space 2026-2040, split by use case (data centers, solar power, depots, deep-space missions)?answered
Demand spans three orders of magnitude across regimes: stall ~20kt cumulative, BAU ~2.15Mt, TAI-C ~42.9Mt. SDC dominates at ~93% under BAU and TAI-C (mass intensity ~40 t/MW continuous compute). Under TAI-C, SDC demand alone (~2.67 Mt/yr) exceeds plausible Earth-launch throughput (~400 kt/yr) by 10×, making lunar bulk mass architecturally necessary for ~50% of SDC mass budget; the other ~50% (compute hardware) stays Earth-launch-bound. Stall regime fails the lunar manufacturing thesis for lack of demand.
37 sources · 14 claims2026-05-26
Analyses
Side Chapters
Structural or orthogonal deep-dives surfaced during research. Could materially shift the bottom line but live outside the main DAG.