When does lunar surface manufacturing become cheaper than Earth launch for orbital infrastructure?

Analysis

The question DAG decomposed into Input Questions (atomic factual leaves), Analyses (synthesis nodes that combine inputs), and Side Chapters (constraint or orthogonal deep-dives).

Question DAG click any node to jump to its leaf
graph TD
  classDef root fill:#fafaf7,stroke:#c4622d,stroke-width:2.5px,color:#1a1a1a,font-weight:bold;
  classDef leaf fill:#fafaf7,stroke:#4a4a4a,stroke-width:1px,color:#1a1a1a,font-weight:bold;
  classDef leafDone fill:#e8f3ee,stroke:#2d6a4f,stroke-width:1.5px,color:#1a1a1a,font-weight:bold;
  classDef leafInProg fill:#fef3e3,stroke:#d97706,stroke-width:1.5px,color:#1a1a1a,font-weight:bold;
  classDef synthesis fill:#f0efe9,stroke:#4a4a4a,stroke-width:1px,color:#1a1a1a,font-weight:bold;
  classDef constraint fill:#fafaf7,stroke:#9ca3af,stroke-width:1px,stroke-dasharray:4 3,color:#1a1a1a,font-weight:bold;
  root["Root question"]
  click root "/lunar-manufacturing/" "When does lunar surface manufacturing become cheaper than Earth launch for orbital infrastructure?"
  class root root;
  q1_earth_launch_cost["Earth launch cost (6/6)"]
  root --> q1_earth_launch_cost
  click q1_earth_launch_cost "/lunar-manufacturing/leaves/q1-earth-launch-cost/" "What is the projected cost per kg to LEO from Earth launch over 2026-2040, with realistic uncertainty bands?"
  class q1_earth_launch_cost leafDone;
  q2_lunar_ascent_cost["Lunar ascent cost (6/6)"]
  root --> q2_lunar_ascent_cost
  click q2_lunar_ascent_cost "/lunar-manufacturing/leaves/q2-lunar-ascent-cost/" "What is the projected cost per kg from lunar surface to LEO over 2026-2040, broken out by chemical rocket vs mass driver delivery?"
  class q2_lunar_ascent_cost leafDone;
  q3_isru_feasibility["ISRU feasibility (6/6)"]
  root --> q3_isru_feasibility
  click q3_isru_feasibility "/lunar-manufacturing/leaves/q3-isru-feasibility/" "Which orbital-infrastructure materials (structural Al/Fe/Si/Ti, glass, oxygen, propellants) are plausibly producible from lunar regolith without complex Earth imports, and at what TRL by 2040?"
  class q3_isru_feasibility leafDone;
  q4_gear_ratio["Gear ratio (6/6)"]
  root --> q4_gear_ratio
  click q4_gear_ratio "/lunar-manufacturing/leaves/q4-gear-ratio/" "What capital-mass-to-product-mass ratio (Metzger's gear ratio) must lunar capital achieve for economic viability, and is this attainable with realistic ISRU technology?"
  class q4_gear_ratio leafDone;
  q5_capital_buildup["Capital buildup (6/6)"]
  root --> q5_capital_buildup
  click q5_capital_buildup "/lunar-manufacturing/leaves/q5-capital-buildup/" "What upfront capex and what discrete engineering milestones are required to establish a lunar manufacturing base capable of net-positive export, and how compressible is each milestone under industrial"
  class q5_capital_buildup leafDone;
  q6_orbital_demand["Orbital demand (6/6)"]
  root --> q6_orbital_demand
  click q6_orbital_demand "/lunar-manufacturing/leaves/q6-orbital-demand/" "What is the projected demand for structural mass and propellant in LEO and cislunar space 2026-2040, split by use case (data centers, solar power, depots, deep-space missions)?"
  class q6_orbital_demand leafDone;
  q7_mass_driver_feasibility["Mass driver feasibility (6/6)"]
  root --> q7_mass_driver_feasibility
  click q7_mass_driver_feasibility "/lunar-manufacturing/leaves/q7-mass-driver-feasibility/" "What engineering and capital work remains before a lunar mass driver is operational, how compressible is each step under industrial-explosion or TAI-level automation, and how much does the root answer"
  class q7_mass_driver_feasibility constraint;
  q8_synthesis_crossover["Synthesis crossover (0/6)"]
  root --> q8_synthesis_crossover
  click q8_synthesis_crossover "/lunar-manufacturing/leaves/q8-synthesis-crossover/" "Integrating Starship cost curve, lunar gear ratio, ISRU feasibility, capital buildup, and orbital demand: when (if ever) does lunar-sourced bulk mass beat Earth-launched mass for orbital infrastructur"
  class q8_synthesis_crossover synthesis;

Input Questions (Leaf)

Analyses

Side Chapters

Structural or orthogonal deep-dives surfaced during research. Could materially shift the bottom line but live outside the main DAG.